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PowerMILL多轴数控加工编程实用教程(第2版 附光盘)

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《PowerMILL多轴数控加工编程实用教程(第2版)》一书为英国Delcam(中国)有限公司正式授权培训教材,本书通过基于五轴加工工艺的编程讲解,突出工艺核心。书中对实例的刀具路径进行优化,贴近加工实战。本书将加工实例与工艺系统结合起来分析,身临其境。本书自第一版推出后收到了读者的广泛好评,本次第二版出版在原版的基础上进行了大量优化。
《PowerMILL多轴数控加工编程实用教程(第2版)》一书可作为大中专院校、技工学校和各类型培训班师生的教材使用,也可供机械加工企业、工科科研院所从事数控加工的工程技术人员参考。
Content Description

《PowerMILL多轴数控加工编程实用教程(第2版)》一书是PowerMILL的进阶学习教材,主要涉及四轴、五轴加工的数控编程及其后置处理,共11章。第1章为多轴数控加工概述。第2章概述了多轴数控加工编程工艺。第3章介绍四轴加工编程。第4章讲述五轴定位加工编程方法。第5章介绍PowerMILL刀轴指向控制方法。第6章介绍PowerMILL投影精加工策略及应用于五轴加工的方法和实例。第7章介绍PowerMILL常用五轴联动加工编程策略。第8章介绍刀轴指向的编辑、五轴机床加工仿真、刀轴界限和自动碰撞避让等内容。第9章介绍应用PowerMILL计算典型工步五轴加工刀路的实例。第10章列举了典型五轴加工应用综合实例。第11章详细阐述了订制机床选项文件的方法与实例。为方便读者学习,本书附赠一张光盘,包含了书中所有的练习源文件、完成的项目文件以及视频教学资料。
Catalogue

第2版前言
第1版前言
关于本书叙述及使用过程中的一些约定
第1章 多轴数控加工概述
1.1 多轴数控加工的基本概念
1.2 多轴数控加工的功能和特点
1.3 多轴数控加工的应用
1.4 多轴数控加工机床及编程软件、数控系统介绍
1.4.1 多轴数控机床的种类、结构配置、特点及其用途
1.4.2 多轴加工与CAM软件、数控系统的关系
1.5 PowerMILL软件与多轴数控加工编程
1.5.1 PowerMILL2012界面
1.5.2 PowerMILL软件在多轴编程方面的功能与特点
1.5.3 PowerMILL软件多轴编程策略概述
第2章 多轴数控加工编程工艺
2.1 多轴数控加工编程工艺基础
2.2 多轴加工刀具路径质量的衡量标准
2.3 典型零件多轴数控加工编程工艺
2.3.1 多轴孔加工工艺例子
2.3.2 侧型腔加工工艺例子
2.3.3 深型腔清角加工工艺例子
2.3.4 锥台侧面加工工艺例子
第3章 PowerMILL四轴数控加工编程
3.1 PowerMILL四轴数控加工编程概述
3.2 3+1轴加工编程
3.3 四轴加工专用编程策略及实例
第4章 PowerMILL五轴定位加工编程
4.1 五轴定位加工概述
4.2 用户坐标系的创建与编辑
4.2.1 PowerMILL软件中各坐标系的概念
4.2.2 创建与编辑用户坐标系
4.3 五轴定位加工实例
第5章 PowerMILL刀轴指向控制
5.1 刀轴指向控制概述
5.2 前倾/侧倾
5.3 朝向点
5.4 自点
5.5 朝向直线
5.6 自直线
5.7 朝向曲线
5.8 自曲线
5.9 固定方向
5.10 自动
第6章 PowerMILL投影精加工策略
6.1 点投影精加工策略
6.2 直线投影精加工策略
6.3 曲线投影精加工策略
6.4 平面投影精加工策略
6.5 曲面投影精加工策略
第7章 PowerMILL常用五轴联动加工编程策略
7.1 SWARF精加工策略及其应用
7.2 线框SWARF精加工策略及其应用
7.3 曲面精加工策略及其应用
7.3.1 曲面精加工策略详解
7.3.2 曲面精加工应用实例
7.4 参数螺旋精加工策略及其应用
7.5 流线精加工策略及其应用
第8章 刀轴指向编辑与五轴机床加工仿真
8.1 编辑刀轴指向
8.2 刀轴限界与五轴机床加工校验
8.3 自动碰撞避让
8.4 刀轴运动光顺与稳定
8.5 刀轴指向定位
第9章 典型工步五轴联动加工编程
9.1 五轴联动清角加工编程
9.2 五轴联动刻线加工编程
9.3 五轴钻孔加工编程
9.4 五轴轮廓切割编程
9.5 三轴刀路转换为五轴刀路
9.6 五轴联动管道加工编程
9.7 五轴联动整体叶轮加工编程
第10章 PowerMILL五轴加工叶片零件编程综合实例
10.1 计算刀具路径前的准备工作
10.2 详细操作步骤
第11章 PowerMILL多轴加工后置处理程序
11.1 后置处理程序
11.1.1 后置处理程序的输入数据
11.1.2 后置处理程序结构和工作流程
11.1.3 PowerMILL后置处理程序
11.2 机床选项文件
11.2.1 机床选项文件的构成
11.2.2 机床选项文件详解
11.3 订制三轴加工机床选项文件
11.4 订制多轴加工机床选项文件
11.4.1 四轴加工机床选项文件订制
11.4.2 五轴加工机床选项文件订制
附录A PowerMILL实用命令一览
附录B 提高多轴加工刀路安全性的措施
参考文献
Introduction

本书是PowerMILL软件应用的进阶教程,所介绍的对象是多轴加工数控编程。要求读者对三轴加工数控编程有一定程度的掌握。另外要指出的是,本书的出发点是带多轴加工数控编程的初学者入门,与有经验的五轴加工数控编程员共同探讨和交流。
本书特别强调加工工艺思路的培养和训练。编著者认为,加工工艺思路是应主要掌握的内容,自动编程软件毕竟是一种依赖人使用的工具,用得好与不好,完全由编程人员的工艺水平来决定。因此,本书每一章的内容里都会涉及加工工艺方面的内容。另一个值得一提的方面是,作为本书的编著者,对于方法论与呆板的、纯粹的软件教材这两种风格,该取哪一种?本书力求告诉读者的是方法,而不仅仅是所述软件的某个功能怎么用。
本书在编写过程中,特别注意按读者的学习思路来编排内容。作者长期在学校工作,既是学生,要不断地学习新的内容,又主要从事教学、培训、加工工作。对于好教材的体会是,要多从读者的角度来考虑问题、讲解问题,而不能以编著者的思路为主线来编写。特别是工具类教材,其目的是要让读者快速地掌握工具,发挥在生产上,因此,更要以读者为主体,对于学习过程中可能遇到的障碍给予提示、帮助解决。所以,本书在讲述每一个例子时,首先告诉读者会遇到什么问题,解决方案有哪些,哪种方案是最经济、最高效、加工质量最好的,写出实际运用的切身感受与体会,这是作为教材(尤其是主要面向自学者的教材)应关注的极为重要的一面。教材不同于说明书或操作手册,这些资料只是对软件或机床功能的一个解释和说明,而没有站在使用者这个角度来思考问题。因此,在编著本书的过程中,一直十分注意结合与联系工作实际。工作目的是什么,操作流程是怎样的,如何着手,会遇到什么问题,又要注意哪些问题,软件的、机床的以及操作者的相关注意事项都是教材要涉及的。
CAM软件有大量的自学读者,这部分读者对象往往不具备脱产学习的条件,在没有指导老师的情况下,一本编排讲究的书就成了最合适的老师和学习材料。为满足自学的要求,本书的内容编排在如何让读者更容易读懂、更容易接受新知识方面做了大量的思考。
在编写本书的过程中,编著者不停地思考这样一个问题:怎样使操作类的教材增添更多经典理论、成熟经验以及一些技术原理。因为编著者在工作过程中发现,没有理论指导的操作是盲目的,有很大的局限性。一旦加工环境改变,没有理论基础作为指导,就很难适应新的环境,对新出现的问题就会束手无策。而在这方面要做得完整的话,实在不是件容易的事。不管怎样,编著者在尝试这种编写方式,希望能给读者带来一些好的阅读收获。
本书在编写过程中遇到许多困难,要特别感谢学院、实验室领导以及我的家人对我的理解和支持,感谢英国Delcam(中国)有限公司翟万略、汤崇勇、张启翼等工程师给予的大力支持。
由于编著者水平有限,书中难免存在一些错误和不妥之处,恳请各位读者在发现问题后告诉编著者,以便改正。
朱克忆
2010年


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